DIESEL FUEL INJECTOR REMANUFACTURING PROCESS

At Turbo Diesel Services, we take pride in providing a comprehensive range of services that cover all aspects of electronic fuel-injection componentry. Our expertise extends to common rail (CRI) systems, modular common rail (MCRS) systems, electronic unit injector (EUI) systems, and hydraulic electronic unit injector (HEUI) systems. With our deep knowledge and experience in the field, we can address any issues or concerns related to these fuel-injection systems.

In addition to repairs, we also offer preventive maintenance services for electronic fuel-injection systems. Regular maintenance is crucial in ensuring optimal performance and longevity of these systems. Our team can conduct thorough inspections, clean fuel injectors, replace filters, and perform any necessary adjustments or calibrations. By investing in regular maintenance, you can minimise the risk of unexpected breakdowns and costly repairs.

BEFORE

AFTER

OUR REMANUFACTURING PROCESS

STEP 1

INSPECTION

Inspect the injector/pump for any signs of physical harm or damage to its exterior or casing.

STEP 2

CLEANING

Injectors/pumps undergo external cleaning to remove oil and surface rust, after which an ultrasonic cleaning process is applied to the injectors.

STEP 3

PRE-TEST

Before placing them on the main test bench, injectors/pumps undergo a preliminary examination to determine their suitability for testing.

STEP 4

STRIPPING

Injectors and pumps are thoroughly disassembled to ascertain which reusable components require replacement.

STEP 5

REBUILD

The reassembly of injectors/pumps is carried out utilising original equipment manufacturer assembly tools and observing the specified torque values.

STEP 6

TESTING

Injectors and pumps undergo testing on original equipment manufacturer (OEM) test stations, and are fine-tuned to match OEM stipulations.

STEP 7

LABELING

Our laser engraver inscribes the job number for reference on the injectors/pump.

STEP 8

FINAL INSPECTION

Before being dispatched, injectors/pumps are securely sealed, meticulously examined, and equipped with appropriate O-rings and sealing washers. To verify the accuracy of the fittings and products, photographs are taken prior to packaging.

STEP 9

PACKAGING

Injectors/pumps are packaged in our Deca packaging before it is stored for customer collection.