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TURBOCHARGER REMANUFACTURING PROCESS

Turbo Diesel Services is at the forefront of the turbocharger remanufacturing industry, quickly establishing itself as a leader in the field. Our company specialises in the restoration of faulty, deteriorated, or outdated turbochargers, transforming them into high-quality, reliable components.

Our turbo remanufacturing process begins with a thorough inspection and preparation of each individual component. This meticulous examination ensures that every part meets our stringent quality standards. We carefully assess the condition of the turbocharger and identify any areas that require attention or replacement.

Once all necessary repairs and replacements have been made, our experienced technicians skilfully assemble the components into a fully functional turbocharger. This stage of the process requires precision and expertise to ensure that the turbocharger operates efficiently and effectively.

To guarantee the performance and reliability of our remanufactured turbochargers, we subject them to a rigorous testing procedure. This testing process evaluates the turbocharger’s performance under various conditions, ensuring that it meets or exceeds industry standards. We leave no room for error, as we understand the importance of delivering exceptional products to our customers.

After successfully passing all tests, the fully restored turbocharger is carefully packed to ensure its protection during transit. We take great care in packaging our products to prevent any damage that may occur during shipping. Our team pays close attention to detail, ensuring that each turbocharger arrives at its destination in perfect condition.

BEFORE

AFTER

OUR REMANUFACTURING PROCESS

STEP 1

STRIPPING

STRIPPING

In the process of taking apart an aged turbo, a regulated method is used to safeguard the materials. Components that wear out, like bearing and seal rings, are disposed of as their reuse is not possible.

STEP 2

CLEANING

CLEANING

The bearings, compressor wheel, and turbine wheels undergo a meticulous cleaning process. The turbine housing is exposed to a high-heat cleaning method, along with steel blasting, while the compressor covers are treated with a high-pressure, water-based, glass bead blower to effectively get rid of any leftover debris or impurities.

STEP 3

INSPECTION

INSPECTION

Each element of the aged turbocharger undergoes rigorous scrutiny to ensure it complies with acceptable design parameters. Components that fail to satisfy the required criteria during the examination are discarded. These components are substituted with parts from AMT Turbocharger, guaranteeing the turbocharger's construction adheres to the highest standards of quality and dependability.

STEP 4

ROTOR BALANCING

ROTOR BALANCING

Employing our Redat Turbomax-10 equilibrium worktop, we carefully balance the compressor wheel, turbine wheel and related components to guarantee a seamless and effective function.

STEP 5

CARTRIDGE ASSEMBLY

CARTRIDGE ASSEMBLY

The procedure of constructing the cartridge necessitates meticulous attention to detail to guarantee the unhindered rotation of the rotor assembly. This is achieved by properly positioning every c-clip and bearing. The rotor assembly's nut is tightened to the precise torque value as per the cartridge's specification.

STEP 6

CARTRIDGE BALANCING

CARTRIDGE BALANCING

The Centre Housing and Rotating Assembly (CHRA) is subjected to a recalibration procedure on our Turbo Technics VSR bench. Alongside this recalibration, every CHRA is tagged with a unique barcode serial number, which guarantees traceability and maintains high standards of quality control throughout the production process.

STEP 7

ASSEMBLY

ASSEMBLY

The process of putting together a turbocharger demands meticulous care and precision to guarantee that every torque bolt and nut is appropriately tightened as per the turbo's guidelines.

STEP 8

FLOW TESTING

FLOW TESTING

The electronic/vacuum actuator undergoes meticulous calibration on a flow bench, guaranteeing detailed supervision of the exhaust gases that pass through the turbine wheel blades. This, in turn, provides the precise boost that the engine requires.

STEP 9

FLOW TESTING

LABELING

Every turbocharger comes attached with a label, imprinted by a laser, that carries a distinctive part and serial number, offering an identifiable tracking system for the turbocharger.

STEP 10

PACKAGING

PACKAGING

Once the turbocharger is securely enclosed, it is carefully positioned in a container padded with gentle, absorbent paper along with a fitting kit. This is to safeguard it throughout its transit.

LEARN MORE ABOUT THE EQUIPMENT WE USE

LEARN MORE
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